Product Description
Custom Stainless steel deep drawing metal stamping deep drawn
HangZhou HangZhou Metal Products Co., Ltd. is a full-service stainless steel fabrication manufacturer recognized world-wide as a leading manufacturer of deep drawn stamping, progressive dies manufacturing, and all kinds of deep drawn sheet metal stampings.
We provide complex deep drawn metal stampings up to 23″ in depth of draw. We specialize in manufacturing complicated products, and will produce your small, medium, or large deep drawn stamping with the highest levels of precision and quality.
Established in year 2571 with new generation, born with advanced equipment in custom stainless steel deep drawn stamping industry. Our deep expertise in manufacturing deep drawn die components, along with our innovative tool design and manufacturing, ensures economic and sustainable stainless steel products. Serving a variety of industries for example:
- Automotive
- Consumer
- Industrial
- Medical
Deep drawn metal stamping material, mainly stainless steel material refers to:
- AISI Stainless steel 430
- AISI Stainless steel 201
- AISI Stainless steel 304
- AISI Stainless steel 316
- AISI Stainless steel 316L
Our capabilities:
The biggest depth can be drawn to 600mm (23.62 inches), the biggest stainless steel sheet thickness can be 3mm.
The Deep Drawn Stamping Process, although it can be modified to manufacture particular parts, our deep drawn stamping process typically follows the same 5 steps:
1. Design Review: Our engineers review the part design in detail to ensure it is appropriate for deep drawn stamping. This includes in-depth analysis of component dimensions, materials, draw ratio, and required tolerances.
2. Press Selection: Our engineers determine which machine size and caliber will be best suited for the part dimensions and material.
3. 3D Virtual Prototyping: A prototype of the part is created using virtual software. The prototype is run through numerous operational simulations to catch any design problems before the production process begins.
4. Equipment Setup: Our skilled engineers review the component dimensions and requirements and set up the die and punch.
5. Deep Draw Process: The sheet metal, or metal blank, is placed on the die and secured. The press is then activated to force the punch against the die with up to 400 tons of force. The process is repeated until the component achieves the desired size and shape.
We warmly welcome you to visit our factory, if you have any urgent orders, you may also e-mail us for inquiry, we will get back to you the best price in a quick time. Thank you very much.
J N G J I A N G
FAQ
-Never Rust, Cast With Heart-
Q1: Does your factory manufacture customized products?
A: Absolutely yes, we are a stainless steel fabrication manufacturer to make customized products according to your drawings or samples.
Q2: What about order delivery time?
A: It normally will take 15 days for samples( this time will be shortened if stock is available) and 6~7 weeks for mass production, you will see it in the formal quotation sheet during your RFQ.
Q3: Do you have a minimum order quantity limit?
A: Although we are a manufacturer, the minimum order quantity, for example 1pc sample is available for inspection.
Q4: Which kind of stainless steel material do you usually refer to?
A: We usually use AISI stainless steel 430 grade, AISI stainless steel 201 grade, AISI stainless steel 202 grade, AISI stainless steel 304 grade, AISI stainless steel 316 grade, AISI stainless steel 316L grade etc.
Q5:How to buy stainless steel products?
A: Procedures will be like this, firstly, you may share with us your request or application in details. Secondly. We offer you the best quotation according to your request. We may provide you with samples for inspection if you agree with us on prices. Mass production can be applied if customers approve samples and deposit is made accordingly.
Q6: Can my logo be printed on stainless steel products?
A: Yes. Logo printing can be made for mass production order. Please inform us before our production and confirm the design according to our samples.
Q7: Does the product have a warranty?
A: Yes, we offer a 2-5 year warranty according to different products.
Q8: How to deal with any defects?
A: First of all, our products are produced under strict quality control system, and unqualified rate will not exceed 0.2%. Second, in case any defects products happen, we definitely will repair and resend them to you, or both of us will discuss the best solutions to reduce lost in minimum according to actual situation. Thank you very much.
How to Compare Different Types of Spur Gears
When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Common applications
Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between 2 spur gears. The center distance between 2 spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between 2 spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.
Construction
The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of 2 parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between 2 meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between 2 mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Addendum circle
The pitch diameter and addendum circle are 2 important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the 2 gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the 2 radial distances between these 2 circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is 20 degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the 2 gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.
Pitch diameter
To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
Material
The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about 1 third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.
