Product Description
Densen customized aluminum parts,central Machinery Wood Lathe parts processing agricultural machinery parts
Products Description
1. Transport: Air or by sea
2. Certification: ISO9001:2015
| Product Name | Aluminum Alloy Product |
| Material | Aluminum Alloy A380 |
| Process | Gravity Casting+Machining |
| Packing | standard export package |
| Transport | Air or by sea |
| Used | For trains braking system |
Products Show
Company Information
Founded in 2002, our factory is a non-governmental enterprise producing mental parts and components.
Now we have over 50 technical workers and over 80 sets of machining equipment such as manual lathes, NC lathes, digital display milling machines, screw rolling machines and centreless grinding machines. Our technological and production capacity has reached the advanced level at home.
Our products have passed evaluation of ISO9001:2000 international quality management system certification. Our main products are parts and components of pneumatic valves, air cylinders, special valves, hardware, automotive, machinery and electric appliances. Especially our parts for pneumatic valves and air cylinders have been all exported to the EU, winning unanimous praise among customers.Since our establishment, our factory has always pursued continuous innovation and followed the operation philosophy of “Zhicheng Precision, Pursues Precision”, joining hands with both domestic and overseas friends. As a rising bright pearl in the Chinese mechanical industry, we are forging ahead toward the grand goal.
| Quality Assurance | ISO9001:2000 Certified |
| Machining Equipment | 5 Axis Machining Center/ Composite Numerical Control Lathe/Machining Center / CNC Lathes / Surface Form Grinders /Cylindrical Bore Grinders / Milling Machines / Lathes / Sawing Machines / Wire-cuts / Laser Cuts / CNC Shearing Machines / CNC Bending Machines etc. |
| Materials | Aluminum Alloy: |
| 5052 /6061/ 6063 / 2017 / 7075 / etc. | |
| Brass Alloy: | |
| 3602 / 2604 / H59 / H62 / etc. | |
| Stainless Steel Alloy: | |
| 303 / 304 / 316 / 412 / etc. | |
| Steel Alloy: | |
| Carbon Steel / Die Steel / etc. | |
| Other Special Materials: | |
| Lucite / Nylon / Bakelite / POM / PP / PE / PC / Titanium / ABS etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. |
|
| Surface Treatment |
Blacking,polishing,anodize,chrome plating, zinc plating,nickel plating,tinting |
| Inspection | Coordinate Measuring Machine(mitutoyo) / tool microscope(mitutoyo) / digimatic micrometer /inside micrometer / Dial Indicator / go-no go gauge / dialgage / electronic digital display caliper/ automatic height gauge / precision level 2 detector / precision block gauge / Hardness Tester / ring gauge etc. |
| File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF IGS , STP etc. |
Processing support
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CZPT offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New CZPT offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New CZPT also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Contact us and Application
|
US $5-7 / kg | |
10 kg (Min. Order) |
###
| Application: | Machinery Parts, Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
|---|---|
| Machining: | CNC Machining |
| Material: | Aluminum Alloy, Aluminum |
| Surface Treatment: | Polishing |
| Design: | 3D |
| Casting Tolerance: | +/-0.5mm |
###
| Customization: |
Available
|
|---|
###
| Product Name | Aluminum Alloy Product |
| Material | Aluminum Alloy A380 |
| Process | Gravity Casting+Machining |
| Packing | standard export package |
| Transport | Air or by sea |
| Used | For trains braking system |
###
| Quality Assurance | ISO9001:2000 Certified |
| Machining Equipment | 5 Axis Machining Center/ Composite Numerical Control Lathe/Machining Center / CNC Lathes / Surface Form Grinders /Cylindrical Bore Grinders / Milling Machines / Lathes / Sawing Machines / Wire-cuts / Laser Cuts / CNC Shearing Machines / CNC Bending Machines etc. |
| Materials | Aluminum Alloy: |
| 5052 /6061/ 6063 / 2017 / 7075 / etc. | |
| Brass Alloy: | |
| 3602 / 2604 / H59 / H62 / etc. | |
| Stainless Steel Alloy: | |
| 303 / 304 / 316 / 412 / etc. | |
| Steel Alloy: | |
| Carbon Steel / Die Steel / etc. | |
| Other Special Materials: | |
| Lucite / Nylon / Bakelite / POM / PP / PE / PC / Titanium / ABS etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. |
|
| Surface Treatment |
Blacking,polishing,anodize,chrome plating, zinc plating,nickel plating,tinting |
| Inspection | Coordinate Measuring Machine(mitutoyo) / tool microscope(mitutoyo) / digimatic micrometer /inside micrometer / Dial Indicator / go-no go gauge / dialgage / electronic digital display caliper/ automatic height gauge / precision level 2 detector / precision block gauge / Hardness Tester / ring gauge etc. |
| File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF IGS , STP etc. |
|
US $5-7 / kg | |
10 kg (Min. Order) |
###
| Application: | Machinery Parts, Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
|---|---|
| Machining: | CNC Machining |
| Material: | Aluminum Alloy, Aluminum |
| Surface Treatment: | Polishing |
| Design: | 3D |
| Casting Tolerance: | +/-0.5mm |
###
| Customization: |
Available
|
|---|
###
| Product Name | Aluminum Alloy Product |
| Material | Aluminum Alloy A380 |
| Process | Gravity Casting+Machining |
| Packing | standard export package |
| Transport | Air or by sea |
| Used | For trains braking system |
###
| Quality Assurance | ISO9001:2000 Certified |
| Machining Equipment | 5 Axis Machining Center/ Composite Numerical Control Lathe/Machining Center / CNC Lathes / Surface Form Grinders /Cylindrical Bore Grinders / Milling Machines / Lathes / Sawing Machines / Wire-cuts / Laser Cuts / CNC Shearing Machines / CNC Bending Machines etc. |
| Materials | Aluminum Alloy: |
| 5052 /6061/ 6063 / 2017 / 7075 / etc. | |
| Brass Alloy: | |
| 3602 / 2604 / H59 / H62 / etc. | |
| Stainless Steel Alloy: | |
| 303 / 304 / 316 / 412 / etc. | |
| Steel Alloy: | |
| Carbon Steel / Die Steel / etc. | |
| Other Special Materials: | |
| Lucite / Nylon / Bakelite / POM / PP / PE / PC / Titanium / ABS etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. |
|
| Surface Treatment |
Blacking,polishing,anodize,chrome plating, zinc plating,nickel plating,tinting |
| Inspection | Coordinate Measuring Machine(mitutoyo) / tool microscope(mitutoyo) / digimatic micrometer /inside micrometer / Dial Indicator / go-no go gauge / dialgage / electronic digital display caliper/ automatic height gauge / precision level 2 detector / precision block gauge / Hardness Tester / ring gauge etc. |
| File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF IGS , STP etc. |
Preventative Maintenance on Tractor Parts
You should not take your tractor out of commission by replacing the parts that are not working properly. You should be proactive about maintaining your tractor parts to ensure that they work well and are of the highest quality. You should also check if the company is 10 years old or more, as this will ensure that they have enough experience to handle warranty issues and any other problems. Lastly, you should check if the tractor parts company has a good reputation. Having a long standing company that is available around the clock is a plus.
Preventative maintenance of tractor parts
Performing preventative maintenance on tractor parts will help you avoid unexpected breakdowns and enhance its efficiency. Whether you’re the sole owner of a tractor or a part-owner, you should know which parts you need and where to find them. Having spares available is also important, as they can help you solve problems quickly. Listed below are some of the parts you need to know about. These components are essential for your tractor’s engine.
To maintain your tractor’s internal components, check for wear. Lubricate internal parts regularly to reduce friction. When possible, bring your tractor to a dealer for a thorough inspection. Additionally, remember to keep the tractor’s air filter clean. Dust in the air strains the tractor’s engine, and a dirty air filter can cause a lot of damage. By following the manufacturer’s instructions for proper maintenance, you can avoid costly repairs down the road.
For oil changes, check the owner’s manual for recommended oil change intervals. Make notes in the manual about the parts you’ll need. You can also refer to the manufacturer’s PM checklist. Depending on the type of tractor you own, you may need to change the oil once a year or more often. To keep your tractor running optimally, drain old oil after every use. The same goes for hydraulic fluid. Over time, it can become contaminated with particles and water. Therefore, it’s best to change it every year.
Modern tractors use a cooling system with fans and radiators. This system operates in varying temperatures and if it breaks down, you risk damaging the engine’s core parts. In addition, you should store your tractor’s battery under climate control. A battery maintainer can be purchased at any auto parts store. It’s a great idea to regularly inspect your tractor’s engine for problems as early as possible.
Types of tractor clutches
In a modern tractor, there are many types of transmission systems, and this article compares the pros and cons of each type. The original drive system of tractors relied on a clutch to change gears and range and engage/disengage the PTO drive. The clutch was usually a two-stage design; a full depression disengaged all drive systems while a partial depression only disengaged the gearbox. Today, these systems are independent.
The friction plate is a steel plate with a splined central hub. It features annular friction facings and is held between the flywheel and pressure plate. It has splines that limit its axial travel along the gearbox’s driving shaft and dampen torsional vibrations. Single-plate clutches are most commonly used in heavy agricultural equipment. While they were initially developed as a cost-effective alternative to drum brakes, they quickly gained popularity due to their low price and ease of use.
Another type of tractor clutch is the wrap-spring. These use a special cast-iron spring. This spring is able to transmit torque to the driven plate when the tractor is operating at normal engine speed, while the clutch springs help transmit torque to the driven plate when the engine is running at high engine speeds. The wrap-spring clutches must be lubricated with light oil and should be checked for deterioration after a few years.
The advantages and disadvantages of these types of clutches are explained briefly. They are generally made from high-quality materials and contain a high copper content. They have high-friction properties and can transfer heat effectively to the engine. The friction coefficient of these types of clutches ranges from 0.33 to 0.4. As a result, they are the best choice for intensive applications. In conclusion, there are many advantages and disadvantages of each type of tractor clutch.
Types of tractor transmission gears
There are several different types of tractor transmission gear. One of the most common is hydrostatic. A hydrostatic transmission works like a standard manual transmission, and operates with a pedal. To operate a hydrostatic transmission, you simply select the gear and engine speed you want, push the pedal, and the hydraulic oil turns the gears. Because this type of transmission is clutchless, it provides smooth forward/backward operation without the need for a manual shifter.
Tractor transmissions come in several types and have different features. Some of these systems are better for certain types of work than others, and you’ll find different types depending on the size and type of your tractor. Many tractors have two types of transmissions: geared speed and power shift. Each type offers different benefits, and they vary in cost and ease of use. There’s a geared speed transmission, a synchromesh transmission, and a power shift transmission.
A CVT (continuously variable transmission) is another popular option. Like hydro, CVTs use a belt to transfer power from the engine to the wheels. These tractors can shift gears with little effort. These tractors can reach up to four speeds without the need for a clutch. Powershift transmissions are simpler and more durable than CVTs. They’re also easier to repair. But a CVT may be the better choice for your farm tractor.
Hydrostatic and power shuttle transmissions allow you to shift gears and direction without the use of a clutch. Hydrostatic transmissions are usually hydraulically actuated, which makes it easy to change gears without using the clutch. Similarly, power shuttle transmissions are great for heavy-duty forward-and-reverse shifting. In either case, the clutches are hydraulically actuated and bathed in oil.
Types of CZPT fittings
In a nutshell, there are two types of CZPT fittings: standard and grease-fill. Standard CZPTs have three to four pumps of grease per fitting. Grease-filled CZPTs tend to attract dirt, dust, and sand, which can damage moving parts. Keeping these parts clean is crucial to their long-term performance. Using a rag to wipe off excess grease is an excellent way to ensure that the seals remain as sealed as possible.
There are different types of grease-filling tools available. Some are specifically designed to clear blocked CZPTs. These tools are used to fill the CZPT fitting with grease or diesel fuel and hit the fitting with a hammer. Be sure to use high-quality fitting rejuvenators, as cheap ones are less effective. These are also harder to find than grease-filling tools. To avoid these issues, use the proper tools when servicing your tractor.
CZPT fittings are used for many different kinds of tractor parts. You may find them on lawn equipment, construction equipment, and farming equipment. If you are unsure of what type your equipment has, ask your local CZPT dealer or visit one of their 17,000 CZPT AutoCare locations. Don’t forget to regularly grease these parts for the best performance. When you don’t have time to do so, they can lead to costly repairs.
Standard CZPTs feature a dome-shaped nipple that makes it easy to spot. Flow-stop fittings feature a ball check valve that reduces backflow during lubrication. Drive-type CZPTs feature a special coupler with a cross-pin to provide a positive lock. This type of grease CZPT eliminates the need for tapping during servicing.
Preventative maintenance of tractor’s CZPT fittings
Proper grease application and regular inspections are important parts of CZPT fittings. If a CZPT becomes stuck in an opening, the ball may not be able to come out. Lubrication around CZPTs is important as grease can damage the components and cause bigger problems. A tractor’s CZPT fittings are part of the tractor’s electrical system, so it is important to replace them when they become damaged.
Grease CZPTs allow the addition of grease at the manufacturer’s specifications. These fittings consist of a spring and metal ball inside a nipple. The grease gun compresses the spring and releases the ball from the nipple opening. Grease CZPTs are essential parts of heavy equipment, as a failed grease CZPT may cause brake failures and other systems to fail. Failure to maintain these fittings can cause rollover accidents.
Greasing the CZPTs is a vital part of regular tractor maintenance. Greasing the CZPTs will prevent your tractor’s bearings from sticking and make your work easier. Grease the CZPTs on pivot points and joints to keep them lubricated and running smoothly. For easy grease application, consider using a battery-powered grease gun. Once you have lubricated the CZPTs, you can move on to other parts of the tractor.
In addition to grease, you should check for leaks on your tractor’s CZPTs regularly. If you notice dirt buildup, there might be a leak. You can also check for any worn hoses to avoid major problems. If there is a leak, tighten the fittings and replace worn ones as soon as possible to avoid further damage. By performing these tasks regularly, you can increase the efficiency of your tractor and avoid unexpected breakdowns.
editor by czh 2022-12-01