Product Description

Product Description

PLASTIC INJECTION PART BASIC INFORMATION
Plastic Part Name	plastic injection parts
Surface Requirement	Texture EDM SPI Chrome Coating
Plastic Part Resin	thermoplastic/Thermosetting
Tolerance Request	UP to (±0.005mm)
Production Quantity	Up to 1 miliion
Part Size range	Up to 1500mm
Multi Injection	Single/Double/multi color
Design Software	Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance	Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
PLASTIC INJECTION CZPT BASIC DESCRIPTION
Injection System	Hot runner /Cold Runner
Cavitation	Single /Mutil Cavites
Ejector System	Pin/air Valve/Stripper plate
Steel Standard	ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling	Baffles/Sprin Piple/3D printing water line
Standard Delivery	40 days  or 5 weeks
Standard Parts/Cylinders	DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability	DFM,Mould flow analysis,Product optimization, Full 2D & 3D CZPT design,Reverse engineering,Collaborative design with customer’s idea
Documents / Reports Provided	Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

Auto parts category

ACE has been a key supplier to some of the most well known automotive OEMs ACE’s infrastructure of complete resources allows our clients To focus on what’s most important to the automotive market-zero defects, and lowering overall costs.
We are CZPT to built the automotive parts as follows:
* Seat back
* Deckilid trim
* Inside Door Handle
* Door Trim
* Engine parts
* Roof Parts
* Lighting parts
* Mud Guard parts
* Air bags
* Air conditioner Components.

Our Services

ACE Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed. We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Low cycle plastic parts molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding

Why Choose Us
1. We have our own design and development team and factory, with more than 14 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely. 

Inspection Method

We will provide fully dimension checking before mold test.

Make sure all components and mold dimension under correct tolerance. if customer needed, we can provide all these documentation for their reference.

We define quality as total customer satisfaction. This drives us to settle for nothing less than for CZPT in all aspects of our business as we continuously improve our strong compliment of our staff and processesQuality Control

How To Order
Kindly contact or email us your inquiries or RFQs. One of our sales team would contact you asap and offer professional consultation on all your plastic molding needs and provide the best price that is suitable to your requirements.

Company Profile
We are managed by a group of professionals with many years of experience in CZPT design, molding technology and quality control. Our clients are CZPT to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan North & South America, we have developed an excellent understanding of the technical and quality requirements needed.

Capability – Equipment listCapacity
* More than 350 sets/year
* Maximum mold weight: 20 tons
* Maximum mold size: 1600mm*900mm*900mmTolerance* Mold: 0.01mm
* Plastic part: 0.015m

ACE MOULDING EQUIPMENT & PRESS LIST 2571
Department	Major Equipment	Name	Specification	Unit	Total
Mold Department	CNC Machining Center	ROEDERS RFM-800 Precision Centre Made in Germany	36000/min	2	14
	CNC Machining Center	ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany	50000/min	2
	CNC Machining Center	ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany	42000/min	2
	CNC Machining Center	ROEDERS RFM-600 Precision Centre Made in Germany	42000/min	2
	CNC Machining Center	KT-600II Precision Centre	24000/min	4
	CNC Machining Center	Shenghong ZheJiang	8500	2
	Electric Discharge Machine(EDM)	SODICK EDM Machine	AD30L	4	11
		SANDY EDM Machine	ED3	2
		Wintop	350	3
		Wintop	DE -650	2
	Milling Machine	Milling machine	16SS	8	9
	Mazak	Milling machine	QTN150	1
	Cutting Machine	Cutting machine	MV1200S	3	3
	Drill Press Machine	Drill Press machine	Z3032X10	1	1
Molding Department	Plastic injection machine	Injection machine	Kiaming 58T	1	24
			Kiaming 98T	1
			Kaiming128T	4
			Kaiming 168 T	2
			HaiTian 200T	8
			ZheJiang 250T	1
			Toshiba 220T	1
			Kaiming 400T	2
			Kaiming 450T	1
			HaiTian 650T	2
			HaiTian 1300T	1
Quality Department	Inspection machine	2.5D Video Measuring System	VMS-2015F	1	2
		Alberlink CMM	HR-150A	2	2

organlzation

Currently possess a strong team with 140 people, including 

*32 Design & Engineers ( ≥ 10 years’ experience) 

*12 CNC programmers
*8 project engineers

*6 Sales people

*5 full-time quality inspection personnel 

*4 people in logistic team 
*60 tool makers

*13 Office worker    

 

 

Workshop / Packaging &Shipping
Our factory is under ISO standards & certification.This insures productivity and total control on quality.
Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements.
Our standard packaging for plastic injection mold is wooden pallets or wooden cases.

Other Products
Our website lists some of our successful products, but please note that this is just 1 example on behalf of our products and services, so if you can’t see the products you want, please contact us immediately. We warmly welcome customers all over the world and are looking forward to establishing a steady and long-term business relationship with you .

F A Q
Q: What services do you provide?

A: We manufacture plastic injection molds and produce plastic injection parts for sampling and bulk production.We also provide mold design services.  

Q: How can I contact you?

A: You can send us an inquiry via email, Alibaba,Alibaba TradeManager, WhatsApp, Skype or Wechat. We will reply to you within 24 hours.  

Q: How can I get a quotation?

A:After receving your RFQ, we will reply to you within 2 hours. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet)c) Annual quantity requirement for parts  

Q: What shall we do if we don’t have part drawings?

A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create . 

Q: Can we get some samples before mass production?

A: Yes, we will send you samples for confirmation before start of mass production.  

Q: Due to time difference with China and overseas, how can I get information about my order progress?

A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress. 

Q: What is your leadtime?

A: Our standard leadtime for mold production is 4 weeks.For plastic parts is 15-20 days depending on the quantity. 

Q: What is your payment term?

A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred . 

Q: How do you deliver the goods?

A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can work with your appointed shipping forwarder. 

Q: How can I guarantee our quality?

A: During mold making, we do material and part inspection. During part production, we do 100% full quality inspection
before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.

 

Industrial applications of casing

For rotating and sliding parts, bushings are an important part of the machine. Due to their anti-friction properties and load-carrying capacity, they are an important part of many different industrial processes. Bushings play a vital role in industries such as construction, mining, hydropower, agriculture, transportation, food processing and material handling. To learn more about the benefits of bushings, read on. You’ll be amazed how much they can help your business!

type

When comparing enclosure types, consider the material and how it will be used. Oilite bushings are made of porous material that draws lubricant into the liner and releases it when pressure is applied. These are manufactured using a sintered or powered metal process. Copper and tin are the most commonly used materials for making copper bushings, but there are other types of metal bushings as well.
Another popular type is the plain bearing. This type reduces friction between the rotating shaft and the stationary support element. This type provides support and load bearing while relying on soft metal or plastic for lubrication. Journal bearings are used to support the linear motion of the engine crankshaft in large turbines. They are usually babbitt or hydrodynamic with a liquid film lubricant between the 2 halves.
The oil-impregnated paper sleeve is made of high-quality kraft insulating paper. These bushings contain 2 layers of capacitor grading, with the innermost layer electrically connected to the mounting flange. These are mature processes and are widely used in different voltage levels. CZPT Electric (Group) Co., Ltd. provides UHV DC and AC oil-impregnated paper wall bushings for environmental control rooms.
Electrical bushings are used to transmit electricity. These can be transformers, circuit breakers, shunt reactors and power capacitors. The bushing can be built into the bushing or through the bushing. The conductors must be able to carry the rated current without overheating the adjacent insulation. A typical bushing design has a conductor made of copper or aluminum with insulation on all other sides. If the bushing is used in a circuit, the insulation needs to be high enough to prevent any leakage paths.
Voltage and current ratings of electrical bushings. Solid type electrical bushings typically have a center conductor and a porcelain or epoxy insulator. These bushings are used in small distribution transformers and large generator step-up transformers. Their test voltage is typically around 70 kV. Subsequent applications of this bushing may require a lower halfway release limit. However, this is a common type for many other applications.

application

Various industrial applications involve the use of casing. It is an excellent mechanical and chemical material with a wide range of properties. These compounds are also packaged according to national and international standards. Therefore, bushings are used in many different types of machines and equipment. This article will focus on the main industrial applications of casing. This article will also explain what a casing is and what it can do. For more information, click here. Casing application
Among other uses, bushing assemblies are used in aircraft and machinery. For example, a fuel tank of an aircraft may include baffle isolator 40 . The bushing assembly 16 serves as an interface to the fuel tank, allowing electrical current to flow. It can also be used to isolate 1 component from another. In some cases, bushing assemblies are used to provide a tight fit and reduce electrical resistance, which is important in circuits.
The benefits of casing go beyond reducing energy transmission. They reduce lubrication costs. If 2 metal parts are in direct contact, lubrication is required. Thus, the bushing reduces the need for lubrication. They also allow parts of the car to move freely. For example, rubber bushings may begin to deteriorate due to high internal temperatures or cold weather. Also, oil can affect their performance.
For example, bushing CTs in oil and gas circuit breakers are used as window current transformers. It consists of a toroidal core and secondary windings. The center conductor of the bushing acts as the single-turn primary of the BCT. By tapping the secondary winding, the ratio between primary and secondary can be changed. This information can be found on the asset nameplate.
Among other uses, bushings are used in diagnostic equipment. These components require precise positioning. Fortunately, air sleeves are perfect for this purpose. Their frictionless operation eliminates the possibility of misalignment. In addition, products based on porous media help minimize noise. A casing manufacturer can advise you on the best product for your equipment. Therefore, if you are looking for replacement bushings for your existing equipment, please feel free to contact Daikin.

Material

Dry ferrule cores were selected for study and examined under an Olympus polarizing microscope (BX51-P). Core slices showing layers of aluminum foil with a distance of approximately 2 cm between adjacent capacitor screens. The aluminum foil surface has a multi-layered structure with undulations due to shrinkage and crepe. Differences between the 2 types of foils are also revealed.
A typical metal bushing material consists of a high-strength metal backing and a solid lubricant. These materials have higher load-carrying capacity and low friction during operation. Additionally, they are precision machined to tight tolerances. They also offer better thermal conductivity and better fatigue resistance. The accuracy of the metal bushing is improved due to the re-machining process that takes place after the bearing is assembled. Additionally, metal bushing materials are more resistant to wear than plastic bushing materials.
Plastic bushings are relatively inexpensive and readily available off the shelf. Also, the price of custom plastic bushings is relatively low. However, they are not recommended for heavy duty applications. Plastics degrade under high loads and can damage mating parts. Also, if the plastic bushings are not manufactured accurately, they can become misaligned. These are just some of the reasons for choosing metal bushings over plastic.
A mechanically bonded bushing 40 is placed over the stabilizer bar and compressed into the outer sleeve/bracket assembly. The outer metal member includes slotted holes that compensate for the tolerance stacking between the first and second bushing assemblies. Pre-assembly allows the assembly plant to receive a complete assembly ready for vehicle assembly, rather than sub-assembly at the vehicle manufacturing plant.

cost

Control arm bushings are a major component of modern vehicle suspension systems. Damaged bushings can negatively affect the handling and performance of your car. Replacing bushings on a car can cost $200 to $500. While that’s pretty cheap for a handful of control bushings, replacing the entire suspension system could set you back over $1,200. Thankfully, if you want to repair or replace the bushing yourself, you can do it yourself for a fraction of the cost.
If you decide to replace the control arm bushing yourself, it’s best to shop around for the best price. Many auto parts stores offer cheaper bushings that you don’t have to spend a fortune on. Even if you don’t drive for years, rubber can degrade and create cracks in the material. These cracks can be as deep as three-8hs of an inch. This makes it dangerous to drive a car with damaged control arm bushings.
Hiring a mechanic might be a good idea if you don’t like doing the work yourself. You can save money and time by repairing the control arm yourself, but you may have to hire a mechanic to do the job. Replacing the front sway bar bushing alone can cost between $450 and $900. While these components are relatively inexpensive, you can replace them for a better-handling car.
In some cases, sizing the bushings is a more economical option, but if you want to replace your entire suspension system, it’s better to buy a brand new lower limit. You can even save labor by buying a replacement part fork with a good lower portion. In addition to improving your car’s handling and ride, new bushings will add to your car’s overall value. If you are not sure which parts you need, ask your mechanic for a quote.
While the cost of replacing control arm bushings is relatively low, it’s a good idea to compare quotes from multiple mechanics. By getting multiple quotes for the same repair, you can save as much as $50 to $100 on the total cost of your car. In addition to labor costs, parts and labor can vary, so shop around to find the mechanic best suited for your car. There’s no reason to settle for sub-par service when you can save $50 or more!