Product Description
1
Name: Made in china casting iron agricultural machinery parts split clamp on coupling
Material: Casting Iron
Min order: 1000 pcs
Packing: export standard packing
Customized production is available as your drawings or sample.
Process | Sand Casting | ||||||
Material | Grey Iron , Ductile Iron, Carbon Steel | ||||||
Weight | 0.1Kgs~100Kgs | ||||||
Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
Performance testing | Hardness tester, Tensile testing machine | ||||||
Size Measuring | Vernier Caliper, Depth Caliper, feeler gauge,Thread Gauge , Height Gauge | ||||||
Roughness | Ra1.6~Ra6.3 | ||||||
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, Boring machine,Grinding Machines, | ||||||
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
Surface Treatment | Sand Blast , Painting, Powder Coating, Galvanized , Hot Galvanized | ||||||
Production Capacity | 60000T / Years | ||||||
Lead Time | Normally 30 – 45 Days. | ||||||
Payment Terms | T/T , L/C | ||||||
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
Certification | ISO9001:2008, IATF16949:2016 |
2
About quality
We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long.
Our product quality control system
Quality control involves the inspection and control of incoming materials, production process and finished products.
1 Firstly, metallurgical microscope analysis is performed on randomly sampled incoming materials to ensure that the chemical composition meets the production requirements.
2 Then, during the production process, there are QC personnel to conduct timely spot checks to ensure that the product is free of defects during the manufacturing process and to coordinate and handling of any abnormal quality issues that may arise.
3 The final step in the production process is a magnetic particle detector for metal parts to detect hidden cracks or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical property tests and dimensional measurements, and the surface quality is manually 100% inspected.
5 About the quality management system, we strictly carry out system management in accordance with ISO9001 and TS16949 quality standards and 5S lean production management is implemented on the production site.
3
Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
5
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
4
FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.
4
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
5
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
6
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
US $5-20 / Piece | |
100 Pieces (Min. Order) |
###
Standard Or Nonstandard: | Nonstandard |
---|---|
Shaft Hole: | 10-32 |
Torque: | 70-80N.M |
Bore Diameter: | 19mm |
Speed: | 4000r/M |
Structure: | Rigid |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Process | Sand Casting | ||||||
Material | Grey Iron , Ductile Iron, Carbon Steel | ||||||
Weight | 0.1Kgs~100Kgs | ||||||
Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
Performance testing | Hardness tester, Tensile testing machine | ||||||
Size Measuring | Vernier Caliper, Depth Caliper, feeler gauge,Thread Gauge , Height Gauge | ||||||
Roughness | Ra1.6~Ra6.3 | ||||||
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, Boring machine,Grinding Machines, | ||||||
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
Surface Treatment | Sand Blast , Painting, Powder Coating, Galvanized , Hot Galvanized | ||||||
Production Capacity | 60000T / Years | ||||||
Lead Time | Normally 30 – 45 Days. | ||||||
Payment Terms | T/T , L/C | ||||||
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
Certification | ISO9001:2008, IATF16949:2016 |
US $5-20 / Piece | |
100 Pieces (Min. Order) |
###
Standard Or Nonstandard: | Nonstandard |
---|---|
Shaft Hole: | 10-32 |
Torque: | 70-80N.M |
Bore Diameter: | 19mm |
Speed: | 4000r/M |
Structure: | Rigid |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Process | Sand Casting | ||||||
Material | Grey Iron , Ductile Iron, Carbon Steel | ||||||
Weight | 0.1Kgs~100Kgs | ||||||
Testing instrument | composition testing | Spectrometer, Metallographic microscope | |||||
Performance testing | Hardness tester, Tensile testing machine | ||||||
Size Measuring | Vernier Caliper, Depth Caliper, feeler gauge,Thread Gauge , Height Gauge | ||||||
Roughness | Ra1.6~Ra6.3 | ||||||
Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, Boring machine,Grinding Machines, | ||||||
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | |||||||
Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | ||||||
Surface Treatment | Sand Blast , Painting, Powder Coating, Galvanized , Hot Galvanized | ||||||
Production Capacity | 60000T / Years | ||||||
Lead Time | Normally 30 – 45 Days. | ||||||
Payment Terms | T/T , L/C | ||||||
Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | ||||||
Certification | ISO9001:2008, IATF16949:2016 |
Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions
In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Synthesis of epicyclic gear trains for automotive automatic transmissions
The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Applications
The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Cost
The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.
editor by czh 2022-11-24