Tag Archives: gears

China Professional OEM Metal 12mm Planetary Gearbox Manufacturer with DC Motor Sintered Steel Gears cvt gearbox

Product Description

We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
Custom planetary gears .
Power sources for industrial machinery include electric motors, hydraulic motors, and engines. A gearbox is a device for transmitting the power generated by these sources (rotational energy) by using gears to reduce speed to generate more power or increase speed to reduce power.
A planetary gear reducer is a reduction (acceleration) mechanism that has a structure in which multiple planetary gears revolve around the sun gear while they rotate on their own axis. Compared with the conventional spur gear mechanism, a larger reduction ratio can be obtained with a smaller number of stages because transmission power is dispersed and transmitted among multiple planetary gears.
For applications that require a high torque and high profitability We offers several versions of high-torque gearboxes as well as low-noise gearboxes in combination with brushless DC motors and in combination with stepper motors and brushed motors.

Description:
Product Name : 12mm low speed high torque geared motor / Speed reducer / small gearbox,powder transmission gear ,speed reducer
Gearbox Type: Planetary
Material: Steel 
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1…  optional
Gearbox diameter :  8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm , 48mm  ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .
  7. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  8. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  9. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  10. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  11. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  12. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  13. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.

Custom geared motors , planet gears , metal gearbox 

Welcome OEM ODM projects .  

Encoder available

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Professional OEM Metal 12mm Planetary Gearbox Manufacturer with DC Motor Sintered Steel Gears   cvt gearbox	China Professional OEM Metal 12mm Planetary Gearbox Manufacturer with DC Motor Sintered Steel Gears   cvt gearbox
editor by CX 2024-04-25

China Professional Custom Machined Stainless Steel Gears Auto Parts Micro Gear Parts agricultural wearing parts

Product Description

Product Description

Product introduction

Gear processing modules 0.5-20
Max. machining diamete for gear milling 1720mm
Max. main shaft through-hole diameter for gear grinding 180mm
Max, main shaft through-hole diameter for gear milling 320mm
Max. machining diameter for gear grinding 850mm
Highest precision GB11365-89   4 grade
Transmission ratio 1:1-1:10

My advantages:
1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 20 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

 

 

The company is a manufacturer of high-quality leather wheel transmission components and mechanical transmission equipment. Its products are widely used in various fields such as aviation, aerospace, shipbuilding, rail transit, engineering vehicles, and industrial automation equipment. The company was founded in December 2002, and its factory is located in Xihu (West Lake) Dis.ng Industrial Zone, Jiangfu City, ZheJiang Province. The existing factory building covers an area of 38000 square meters, with a registered capital of 20 million yuan and a total asset of about 180 million yuan. It has passed the CCs ship inspection and recognition by China’s classification society, and has been rated as a high-tech enterprise in ZheJiang Province and the ZheJiang High Precision Gear Transmission Key Component Engineering Technology Research Center.

The company has the most advanced manufacturing and testing equipment for bright precision gear transmission components in the world, with manufacturing accuracy CZPT national standard 3-4 levels. It has 275G and 800G CNC Yawei gear grinding machines from Grissom Phoenix, Germany, Capa vX55 and VX59 CNC gear grinding centers from Germany, ZE400 and ZE8OO shaped gear grinding machines from Capa Niles, worm gear grinding machines from Germany, Graub 5-extraction linkage machining center from Germany, KS42 high-precision straight bevel gear grinding machine from Switzerland, Teng gear grinding machine from Switzerland, S33 high-precision CNC universal domestic and foreign grinding machine from Stuttgart, Switzerland, and GMM1500 gear measuring center from Grissom GMM1500, Zeiss Santang, Germany.

After years of testing, exploration, and improvement, the company’s research and development team has mastered key technologies such as high-precision gear CNC grinding technology, inspection technology, heat treatment technology for thin-walled parts, independent design and manufacturing technology for special cutters, fixtures, and special measuring tools. At present, the company’s manufacturing capacity and technical development level rank among the leading levels of domestic peers.
 

 

 

 

FAQ

Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agriculturalparts

Agricultural Parts – The Best Metal for Agricultural Implements

Agricultural parts are used in almost every stage of cultivation and livestock management. The best metal for agricultural implements is steel. Agricultural equipment manufacturers are constantly trying to improve their products to better suit the needs of the farmer. In addition, they want to reduce the cost of repair. However, repairs on agricultural equipment are the responsibility of the farmer.

Steel is the best metal for agricultural implements

Choosing the right metal for agricultural implements can be tricky. There are different factors to consider, such as strength, elasticity, corrosion resistance, and ease of processing. All of these can seem to conflict with one another. However, steel has proven to be the best choice for agricultural equipment.
The metal is durable, affordable, and flexible. It can be customized to suit the characteristics of the agricultural equipment. It is also available in many grades, shapes, and thicknesses.
In addition, steel is environmentally friendly. It is resistant to chemicals and pesticides. It also maintains its integrity across a wide range of outdoor temperatures. It is also rust-resistant.
In addition to its strength, boron steel is also heat-resistant. It is also abrasion-resistant. Boron steel is used in agricultural machinery, chemical equipment, and other industrial units.
It is also highly corrosion-resistant. Agricultural processes are often exposed to harsh chemicals, dirt, and heat. Its low maintenance is also a good reason for farmers to use it.
The boron steel used for agricultural equipments also has the added benefit of an ultra-hard compound. It is used in the working parts of soil tillage machines. It is also used in food processing equipment.
The boron technology is a very effective way to prevent abrasive wear. It also increases the strength of the working parts of the agricultural equipments.
Modern farming is a very industrialized business. This is evident by the fact that most farm implements are made of low-alloy steel.
agriculturalparts

Technology has greatly shaped agriculture throughout time

Throughout history, technology has shaped agriculture, in both good and bad ways. It has been the catalyst of modernization and globalization. It has made travel and communication easier, increased business and education, and facilitated the building of cities.
There are several technological achievements that have made farming easier and more profitable. For example, genetic engineering is the way to go for many crops. Genetic modification makes crops more resistant to pests and weather, and preserves soil. Other advances include soilless farming methods and improved drip irrigation.
The most obvious benefit of modern agricultural technologies is the ability to produce more food with less labour. Precision farming also allows farmers to better care for their livestock. Many barns nowadays are equipped with Wi-Fi and automated feed systems. In addition, farmers can adjust the temperature in their barns using their smartphones.
There is no doubt that agriculture has undergone a paradigm shift in the last 50 years. In particular, the agricultural machinery and powered machinery have streamlined the mundane and transformed the way farmers operate. This is especially true for large scale farming.
Agricultural technology has improved the most mundane of farming tasks, such as weeding and watering. However, it has also led to new innovations in agriculture, such as genetically modified crops. Genetically modified crops are also known to conserve water and reduce carbon emissions.
The most important thing to remember about the aforementioned technological feats is that they have a cost. While it may be expensive to upgrade a whole farm, investing in a few technological breakthroughs can help farmers to achieve their goals and minimize problems along the way.

COVID-19 has been the biggest catalyst to supply chain breakdowns for farm equipment manufacturers

Among the most damaging effects of the COVID-19 pandemic has been the supply chain breakdowns in the farm equipment industry. According to a survey conducted by the Assn. of Equipment Manufacturers, 105 respondents weighed in on the effects of the pandemic on their business and industry.
The survey found that seven out of 10 executives have experienced a moderate impact on their supply chain. A quarter of respondents reported that the impact was extremely negative. AEM’s members are leading the industry’s response to the pandemic and are working with federal and state officials to mitigate its spread.
While the effects of the pandemic are still being felt worldwide, the U.S. economy is showing signs of recovery. However, there are still significant disruptions in the supply chain.
One reason why equipment manufacturers have been able to lead the country’s recovery is because of the efforts they’ve made to protect their employees. Most equipment requires hundreds of different components. Many manufacturers are stepping up to help keep employees safe by expediting raw materials and providing incentives to stay on the job.
However, even though the economy is improving, labor shortages are expected to persist. This is a problem that could amplify the imbalance among channels.
Some companies have been bringing back mothballed production lines to service and focusing on just-in-time delivery of raw materials and component parts. Some companies have also increased e-commerce sales and engaged new suppliers.
agriculturalparts

Intercropping prevents moisture loss and soil erosion

Agricultural practices such as intercropping are a key part of preventing moisture loss and soil erosion. It has been practiced for thousands of years, especially in temperate regions. However, the industrialization of agriculture in the 20th century led to the abandonment of intercropping in developed countries. The interest in organic farming has led First World farmers to return to intercropping.
In addition to reducing moisture loss and soil erosion, intercropping can also help to increase drought resistance. For example, intercropping maize with legumes can increase the soil moisture during peak rainfall. This improves soil hydrology and fertility, resulting in improved crop growth and yields.
The most effective crops to use for reducing soil erosion are legumes. Legumes have a dense root system and have a good canopy cover to protect the soil from the erosive effects of rainfall.
Soil erosion is a serious threat to agricultural sustainability. The amount of eroded soil directly deposited into reservoirs and beaches is approximately 29 percent of total soil erosion. In addition, more than half of eroded soil is transported by runoff. Agricultural practices that accelerate the erosion process must be reduced to avoid negative impacts on productivity.
In early experiments, researchers evaluated the effects of mixed cropping systems. They also investigated the interactions of different agricultural species. In a study on maize, Smith et al. found that legumes can meet protein needs in maize systems without increasing inputs.

Farmers use machines in almost every stage of cultivation and livestock management

Using machines in almost every stage of the agriculture cycle is no small feat. Most farmers still follow the old fashioned model of handpicking, shoveling, and baling. A modern day farmer could grow one thousand acres of corn. One may have a hard time keeping up with the herds on such a large scale. Some farmers have taken the lead in the modern era and are utilizing high tech solutions to their farming woes.
While many are still clinging to old school methods, modern day breeders and farmers have found the best way to produce high quality livestock is to modernize their facilities. Machines such as those pictured below are a boon to farmers and livestock alike. Machines such as these have also revolutionized the way farmers harvest crops. Machines such as these allow farmers to work the dirt with less abrasion and more precision. Many farmers are using machines to help with manure management, crop rotation, and weed control. Some have also tapped into the technology incorporated in these machines to enhance animal welfare. Some farmers are using technology such as these to make animal identification quicker and easier. Some farmers have even incorporated drones into their operations. Using drones in animal management has many benefits. Farmers are able to keep an eye on a small herd, reduce stress on a large herd, and improve the overall quality of the animals they produce.
China Professional Custom Machined Stainless Steel Gears Auto Parts Micro Gear Parts   agricultural wearing partsChina Professional Custom Machined Stainless Steel Gears Auto Parts Micro Gear Parts   agricultural wearing parts
editor by CX 2023-11-09